Best Panel Bonding Adhesive

Best Panel Bonding Adhesive Reviews | Buying Guide 2023

When you have a wall skin flipping out, or there’s a hole in your panel thanks to rust, an adhesive always comes to the save.

However, after you join your items with an adhesive, they will bond so strong that it’s going to take a big load of work to pull them apart. For that reason, you can trust an adhesive so much.

But in the market, there are many kinds and brands of sealants that you’ll find. They’re all different from regular glue, but nonetheless, quality always matters.

For that reason, we have brought the best panel bonding adhesive for you. You can analyze our reviews as carefully as you want and choose the right product for yourself.

Before that, find out more about panel bond adhesives below!

What Is Panel Bonding Adhesive?

For example, let’s say your mailbox broke and came off the wall- how do you fix that? You use an adhesive to stick it back! So, you could call adhesives the glue for big structural items.

A panel bonding adhesive, on the other hand, is more specific. It is generally made to be used on your vehicle panels in case they need a fix.

They are made up of a variety of substrates that help panels bond and stick to each other. It also gives your panels protection from rust and any corrosion.

However, there are many sub kinds in this sector too. Some are structural adhesives, while others are non-structural. Always follow OEM guidelines to know which product to buy.

Besides being usable on panels, this kind of adhesives can also be used to bond steel, glass, plastic, wood, and other materials.

But make sure you have verified the suitability twice by checking the packaging details.

How to Use Panel Bonding Adhesives?

Every panel bond adhesive we buy will always have an instructional guide. But going through so much information at a time to do simple work may seem tedious.

That’s why we are here to give you a shortcut guide on how to use these products without having to scratch your heads with technical words.

Step 1: Preparation of Panels

Now, this kind of adhesion product generally should be used on outer panels. To begin, make sure you have worn gloves.

Then, clean out your panels thoroughly to make sure there are no contaminants on the body. Most have rust or seam sealers on them that make it hard to identify the welds. You can use a Roloc disc to clean.

Step 2: Preparing the Adhesion

Next, follow the instruction on the packaging to mix the formulas. The mix ratios are usually written on the body of most.

However, some products don’t need any mixing at all and can be used directly. Moving on, install the adhesive to caulk or pneumatic gun (whichever the brand recommends).

Afterward, equalize your cartridge by pushing it out on a towel or piece of cloth. Make sure you have a smooth flow.

Attach your nozzle and start applying the agent on both your host and replacement panels one by one. Put some extra on the replacement panel.

Step 3: Precautions

Always make sure there is no bare metal surface open in the air when joining two parts. This can cause rusting to your panel, and you will cause further damages to the body. Hence, fully cover the part that needs adhesion with the fluid. Then, you can spread it out evenly by using an acid brush.

Moreover, a critical point while dealing with adhesives is their working time. This term relays how much time you have before a mixture hardens.

For example, if the work time is an hour, it means you have to attach your patch panel by that time, or the agent will no longer bond.

Therefore, finish spreading out your mixture before the work time expires. After that, voila! Your panels are ready to join!

Clamp them together very carefully and tightly. Ensure that the stuck parts are not moved from their clamped positions during the cure time.

Moving them is dangerous because the adhesive is starting to turn solid from the liquid during the cure time. In addition, any movement can cause disruption and result in your panels being out of place.

Never pull them apart either because that will create air pockets on the laid-out adhesion.

Step 4: Joining

Lastly, when joining the two parts, you’ll see some liquid squeezing out. Now, that is a good sign as it’ll protect the outer metal surfaces of your panel from any corrosion.

Wipe the squeezed-out mixture while it’s still wet since that’ll leave some amount of agent still there to protect your metal.

And you’re done! Leave the clamped panels to dry through their cure time. Then, the next day, you’ll find two panels looking as if they were always one.

Top 7 Best Panel Bonding Adhesive Reviews

There are countless numbers adhesives out there that bond panels. To help you choose the best one, we have reviewed the top 7 below:

1. 3M Panel Bonding Adhesive, 08115, 200 mL Cartridge

Did your truck bumpers get holes in them, thanks to rust? Worry not, as the 3m panel bonding adhesive shows excellent efficiency with steel!

This product is a great use for aluminum, steel, and fiberglass objects if they break or crack.

Its smooth adhesive bond requires no welding and saves you both your money and time. Moreover, your panel will dry up quickly as the product also offers a heat cure.

The weight of the product is around 4 ounces, and it has a volume of 200 ml. It needs to be used along with the brand’s 08193 nozzles and 08117 manual applicators.

In addition, glass beads are included for symmetrical bond lines. If you cover your metal surfaces with this adhesive, they will not get an ounce of rust for a long time.

Highlighted features:

  • Great with most metal objects and plastic materials
  • Best for roof or door skins, fiberglass panels, etc.
  • Corrosion protection
  • Heat cure with acceleration given
  • It comes with nozzles and an applicator

2.  SEM 39747 Multi-Purpose Panel Adhesive – 7 oz.

Welding an item can seem like a lot of work sometimes. That’s why adhesives exist. You can use it anytime you want, just like glue.

When it comes to using a panel adhesive, the SEM sealant is one to consider. From rocker panels to fiberglass panels, the product combines everything like magic. Its post-work results are also impressive as the adhesive looks as if joined with steel.

There are also glass beads present in this metal bonding adhesive that keeps the agent from splurging out. Besides, these sealants also join plastic materials.

It holds the joints effortlessly, just like welding does. This sealant measures around 7 oz for other specifications, and you can use them with the brand’s nozzles.

Highlighted features:

  • It can be used for rockers
  • Bonds are powerful
  • The glass beads make the fluid come out easily
  • Compatible with fiberglass and automotive panels
  • Dries quickly

3. Evercoat Fiberglass FIB-815 Maxim Panel Bonding Adhesive

The ugliest thing that can probably happen to a car door is its skin flapping out. Excellent adhesion can come to the rescue to save you from that atrocity.

Not only does this product fix door skins, but it can also fix roofs, automotive, and quarter panels.

Moreover, its compatibility with aluminum, traditional fiberglass, and SMC makes it more attractive. The joining agent sets in less than two hours, enabling you to work normally on the object the next day.

Its texture is pretty smooth and consistent, as you can do tightadhesions in no time. A regular caulk gun should do to accommodate this product. This two-part epoxy adhesive will give you a rock-solid finish every time you use it.

Highlighted features:

  • Compatible with SMC
  • Two nozzles/tips with smooth flow
  • It does not rust easily
  • Fixes loose door skins
  • Fast cure time with heat acceleration

4. Norton 636425-06420 SpeedGrip Metal Panel/Weld Bonding Acrylic Adhesive

We all have delayed fixing our roof panels or car parts just because it will take time welding. But the Norton body panel adhesives save us from all that trouble with its 75 minutes only working time.

The product has a 2:1 cartridge with a dimension of 220 millimeters. It is best suited for metal to metal bonds and can be cured in a short time of a minimum of 8 hours.

Moreover, it has 2 part epoxy that shows excellent efficiency to fix any rust hole out there. In addition, the epoxy also keeps your object corrosion-free in the future.

To fix your panels, make sure you tightly clamp them while using this agent, or else they might look a bit off after the agent is cured. The product weighs around 14 ounces and has a dimension of ‎11.6 x 4 x 1.2 inches.

Highlighted Features:

  • Best used in panels only
  • It comes with two tips
  • Metal to metal suitability only
  • Leaves no marks or rust
  • Application time of 75 minutes

5. 3M Panel Bonding Adhesive, 08116, 200 mL Cartridge

3M is one of the most famous names when it comes to adhesives, and the brand indeed lives up to it.

This agent is a 08116 model that can be both rivet or weld bonded. You can use it to fix any steel and aluminum substance, along with plastic and SMC suitability adding to it.

Moreover, this epoxy can join all outer body panels to save you the trouble of welding.

The 3m panel bonding adhesive has a work time of 90 minutes while it takes about 6 hours to cure. Heat treatment is also available to accelerate this curing time. In addition, the product comes with two nozzles that give a smooth outflow of agents.

Highlighted features:

  • It is great outer panel fixing
  • Work time of 90 minutes; cure time of 6 hours
  • Two-part adhesives with epoxy
  • Requires special caulking guns
  • Compatible with SMC and FRP

6. Seal Bond 105 Black – Marine/Industrial Adhesive Sealant – 10.3 oz Cartridge

Be it the mailbox or the window panels, cracks or breaks in them are very common. Instead of buying a whole new product, you can use adhesives as great as this one from Seal Bond.

Each pack comes with a moderate number of composite substrates that can fix all your appliances made from wood, fiberglass, and concrete.

Even plastic materials are within the range of this product. Moreover, it can withstand a temperature as high as 100 degrees Fahrenheit along with UV ray protection.

Do not worry about any burns from this agent as it is entirely isocyanate and solvent-free. It is also compatible with external paintings so that you can paint over the adhesion anytime. You can expect it to cure within 24 hours.

Highlighted features:

  • Temperature Resistant
  • Solvent-free
  • It does not require additional mixing
  • Wood, concrete, plastic suitable
  • Cure time no more than 24 hours

7. MAX 5 MIN A/B – 5 Minute Set Time Epoxy Resin, 16-Fl.Oz Kit, Low Cost Bulk Kit

While searching for the best panel adhesive, we came across this 5-minute resin from MAX 5 and fell in love!

When it comes to pottery or glass items, a powerful bond is necessary. That’s why this brand gives a fantastic epoxy solution with a low toxicity formula that will fill the voids of your panel in no time.

It is waterproof and can be drilled or sanded within 10 minutes of application.

The product has a 1:1 mix ratio, and it shows excellent performance under high-impact applications. It weighs around 3 pounds and has an adhesive worth 16 oz. So you can trust this adhesion agent with all sorts of indoor and outdoor panels.

Highlighted features:

  • Waterproof
  • It has a working time of 5 minutes
  • Best used in glass, masonry, or metal substances
  • Can withstand high strength application
  • Low priced

Comparison Table of Top 5 Panel Bonding Adhesive

NameSize (inches)WeightKindMaterial Suitable forCorrosion Safe
3M Panel Bonding Adhesive, 0811512.09 x 9.63 x 9.634EpoxyMetal & plasticYes
SEM 39747 Multi-Purpose Panel Adhesive7.7 x 4 x 3.27EpoxyFiberglass, metal, plasticYes
Evercoat Fiberglass FIB-815 Maxim Panel Bonding Adhesive4 x 4 x 14250 mLEpoxySMC/FRP, Steel, AluminumYes
3M Panel Bonding Adhesive, 081168 x 8 x 8200 mLEpoxyAluminum, steelYes
Seal Bond 105 Black – Marine/Industrial Adhesive Sealant8.98 x 2.09 x 2.05300 mLStructural SealantConcrete, steel, plasticsWater Resistant

Things to Consider Before Buying Panel Bonding Adhesive

There are a million kinds of adhesives in the market. Each has a specific volume, use, and compatibility.

If you want the perfect kind of adhesive for your panel, you need to keep in mind a certain number of things before buying. Or else, you can easily end up with the wrong kind of product!

Here are some factors you should be mindful of before buying an adhesion product:

1. Kind

There are many kinds of adhesives out there, and each has an ideal use. For example, epoxy adhesives are usually suitable for all sorts of materials starting from wood, metal, plastic, etc.

If you’re using the product just for regular homely use, you should get a two-part adhesive since they don’t require high heat to dry out.

On the other hand, if you don’t have much time in your hands to carefully clamp your objects, you can use a urethane body panel adhesive.

These agents dry out very quickly and don’t require much affection. They are generally waterproof as well, so you can work outdoor with the product.

There is also an epoxy kind called structural adhesives. Again, it would be best if you bought these only when you need something impact-resistant. Also, always use this adhesive only if your panel manufacturer recommends you to do so.

2. Cure time

You will always find a familiar term called “cure time” in every adhesion agent you buy. This term indicates the amount of time needed for your glue to cure (or harden) completely.

After this amount of time, your joined panels will be ready to use. Therefore, if you need your piece as soon as possible, get a product with the least cure time.

3. Work time

Like mentioned before, work time means the amount of time you can mess with the glue AFTER it has been applied to the body.

That can be anything from 5 minutes to an hour. If you know you’d want to spread out your glue to properly clamp the pieces, get a product with a moderate amount of work time.

4. Quantity

Even though this trait might sound petty or irrelevant, in reality, it is quite helpful. Imagine you need an adhesion agent only for one-time use.

But you bought a giant pack you could find at the store. Isn’t that a big waste of both your money and the adhesive?

That’s why always buy a product that has a quantity fitting your needs. You could also try purchasing something that has an extended expiry date when unopened.

5. Heat compatibility

Adhesives and heat go hand in hand. Some act well under heat, some don’t. Some bonds can become brittle and hard to work with under immense heat as the mixture dries out.

However, sometimes you can also use this factor as a plus point as many products have an accelerated cure time with heat. That just means that by applying extra heat, you can cure your joints quicker.

Frequently Asked Questions (FAQs)

1. How strong is 3M Panel Bond?

Answer: 3M products are one of the most popular agents when it comes to panel adhesives.

They’re impressively strong if you’re bonding metal components. Besides, they even provide protection from rust and all sorts of intense weather.

When it comes to 3m panel bond 8115 vs. 8116, 8116 was mainly made for Chrysler and General Motors products. It also has a longer clamping time.

Rest assured, both the products are fantastic. But always follow OEM recommendations when using.

2. How do you remove panel bonding adhesive?

Answer: Some brands often have adhesive removers that help remove the adhesive. If you follow the directions written on the packaging, you should be good.

In case you cannot find a remover, bonds usually have a maximum temperature they can tolerate.

Try heating your panel above that temperature. You’ll notice that the parts are slowly starting to come off.

3. Can panel bond be sanded?

Answer: Yes, they can be sanded. It will give your panels a smooth seam.

4. Can you glue car panels?

Answer: Standard glues cannot and will never join your panels. Always use special glues like adhesives to work on your car or other automotive items.

5. Can you weld over panel Bond?

Answer: Yes, you can weld over panel bonds that have adhesive on them. Welding can be done even when the adhesive hasn’t cured fully.

6. How many parts do epoxy usually have?

Answer: Epoxies usually come in either one part or two parts. One part usually requires exceptionally high heat to cure, while two parts can cure at room temperature.

Final Words

If you’re an automobile lover, fixing panels, attaching new and old ones must be your addiction. Besides, there are several other kinds of panels that generally need adhesion work besides automobile panels. So it could be something right at your home.

For this kind of work, a tremendous adhesive can always make your life easy. You can attach and re-attach anything you want anytime you want.

The best panel bonding adhesive will have a smooth flow, strong bonds, and amazing resistance. It will keep your panels stick to each other as if they were never apart.

Hence, we have reviewed some of the best products out there with a motive to meet all these needs. We hope you find the one that meets all your needs and wants in the blink of an eye.

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